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The effect of a new type of pin mixing section on the performance of a single‐screw extruder

The effect of a new type of pin mixing section on the performance of a single‐screw extruder The effect of a holed‐pin mixing section on the performance of a single screw extruder was investigated and compared with a free flight and a normal pin mixing section, using a practical single‐screw extruder. The effect of axial distance between two pins in a holed‐pin mixing section on performance was also studied. Mixing ability was quantified using the statistical approach of carbon black concentration distribution in the extruded film mixed with a carbon black masterbatch. The results indicate that a free flight gives the lowest melt temperature rise, pressure drop, and driver power, but the worst mixing; a holed‐pin mixing section has better mixing ability, lower melt temperature rise, and lower driver power than a normal pin mixing section does; the value of the pressure drop of the two types of pin mixing sections is approximately identical. A longer axial distance between the two pins in a holed‐pin mixing section gives better mixing and lower melt temperature rise than a shorter one; however, when the distance is longer than a critical value, the improvement of mixing is not so outstanding; for different axial distances between two pins, no great change in pressure drop was found and the extrusion throughput has almost no great relation to the axial distance. http://www.deepdyve.com/assets/images/DeepDyve-Logo-lg.png Polymer Engineering & Science Wiley

The effect of a new type of pin mixing section on the performance of a single‐screw extruder

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References (4)

Publisher
Wiley
Copyright
Copyright © 1998 Society of Plastics Engineers
ISSN
0032-3888
eISSN
1548-2634
DOI
10.1002/pen.10332
Publisher site
See Article on Publisher Site

Abstract

The effect of a holed‐pin mixing section on the performance of a single screw extruder was investigated and compared with a free flight and a normal pin mixing section, using a practical single‐screw extruder. The effect of axial distance between two pins in a holed‐pin mixing section on performance was also studied. Mixing ability was quantified using the statistical approach of carbon black concentration distribution in the extruded film mixed with a carbon black masterbatch. The results indicate that a free flight gives the lowest melt temperature rise, pressure drop, and driver power, but the worst mixing; a holed‐pin mixing section has better mixing ability, lower melt temperature rise, and lower driver power than a normal pin mixing section does; the value of the pressure drop of the two types of pin mixing sections is approximately identical. A longer axial distance between the two pins in a holed‐pin mixing section gives better mixing and lower melt temperature rise than a shorter one; however, when the distance is longer than a critical value, the improvement of mixing is not so outstanding; for different axial distances between two pins, no great change in pressure drop was found and the extrusion throughput has almost no great relation to the axial distance.

Journal

Polymer Engineering & ScienceWiley

Published: Oct 1, 1998

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